Cost Management and Costing Systems

Cost of Goods Manufactured

Beginning Materials Inventory

(+) Material Purchases

(-) Ending Materials Inventory

(=) Direct Materials Used

(+) Direct Labor

(+) Factory Overhead Applied

(=) Total Manufacturing Costs Incurred During Year

(+) Work in Process Inventory, Beginning

(=) Total Manufacturing Costs to Account For

(-) Work in Process Inventory, Ending

(=) Cost of Goods Manufactured

Cost Driver

Predetermined Factory OH Rate = Estimated Factory OH Amount for the Year / Estimated Level of Cost Driver for the Year

Budgeted Factory OH / Budgeted Direct Labor Dollars

(% changes to $, 100% = $1)

Applied OH

Labor * Predetermined Factory OH Rate

Chapter 1: Introduction to Cost Management

  • Cost management is the development and use of cost management information by the management accountant.
  • Cost management information is used in all four management functions and is important in pursuing a firm’s mission and goals.
  • The contemporary business environment has increased competition, influencing the management accountant’s role.
  • Several contemporary management techniques enable cost management to respond to the changing business environment.
  • The two main competitive strategies are cost leadership and differentiation.
  • There are five steps for strategic decision-making.
  • Management accountants look to professional organizations for guidance, training, and support.
  • Professional certifications, such as the Certified Management Accountant (CMA), can be obtained from various professional organizations, including the Institute of Management Accountants (IMA).
  • Management accountants must maintain high ethical standards, including competence, confidentiality, integrity, and credibility.

Chapter 3: Cost Behavior and Cost Assignment

  • Cost assignment: Tracing direct or allocating indirect costs to cost pools using cost drivers.
  • Four types of cost behavior (and cost drivers):
  • Volume-based: Fixed cost, Variable cost, Mixed cost, Step cost
  • Activity-based
  • Structural
  • Executional
  • Product and service costing focuses on differentiating product costs from period costs.
  • Manufacturing and merchandising firms both have a Cost of Goods Sold amount.
  • Costs flow through three inventory accounts in a manufacturing firm (raw materials, work-in-process, finished goods); merchandising firms have one (inventory held for sale).

Chapter 4: Job Costing

When developing a product costing system, three choices must be made:

  • Cost accumulation method (job or process costing)
  • Cost measurement method (actual, normal, or standard costs)
  • Overhead assignment method (volume-based or activity-based)
  • A firm’s competitive strategy should guide its choice of a cost system.
  • Job costing accumulates costs and assigns them to specific jobs, customers, projects, or contracts.

Job costing uses several accounts to control product cost flows:

  • Materials Inventory: Records direct material costs.
  • Work-in-Process Inventory: Records direct labor, direct materials, and applied factory overhead.
  • Factory Overhead: Tracks actual and applied overhead.
  • Finished Goods Inventory: Tracks completed goods.

A predetermined factory overhead rate applies factory overhead to specific jobs (four steps):

  1. Estimating factory overhead costs
  2. Selecting a cost driver
  3. Estimating the quantity of the chosen cost driver
  4. Dividing the estimated cost by the estimated driver quantity

At the end of the period, the Factory Overhead account should be closed (over/under-applied overhead disposed of) using one of two methods:

  • Close the over/under-applied overhead entirely to the Cost of Goods Sold (CGS) account.
  • Prorate the over/under-applied overhead to the ending inventory and CGS accounts.
  • Three potential overhead application errors: aggregation, specification, and measurement.
  • Service industries use job costing, focusing on direct labor.
  • Operation costing: A hybrid system using job costing for direct materials and a process/departmental approach for conversion costs (direct labor and factory overhead).