Operations Management and Human Resources Essentials
Operations Management: Core Principles
Manufacturing vs. Production vs. Operations
- Manufacturing: Activities making tangible products.
- Production: Same as manufacturing.
- Operations: Activities making tangible and intangible products.
The Transformation Process
The transformation process converts inputs into outputs:
- Inputs: Labor, money, materials, energy.
- Outputs: Goods, services, ideas.
- Transformation occurs through one or more processes.
Operations Management in Service Businesses
- Services need different transformation processes.
- Services need high customer contact.
- Ideal service provider: high-tech and high-touch.
- Service output is intangible and perishable.
Characteristics of Services
- Intangibility: Concerts, sports events.
- Inseparability: Chiropractor visits, air travel, vet services.
- Perishability: Seats at a presentation.
- Customization: Haircuts, legal services, tax consultation.
- Customer Contact: Restaurants, retail stores.
Nature and Consumption of Output
- Services need more customer contact.
- Service performance occurs at consumption.
Uniformity of Inputs
- Service providers have less control over resource variability.
- Services are more customized.
Uniformity of Output
The human element in services means each service differs.
Labor Required
Services are labor-intensive due to high customer contact.
Measurement of Productivity
Service intangibility makes measurement harder.
Planning and Designing Operations Systems
Planning the Product
- Determine consumer wants via marketing research.
- Product development is lengthy and expensive.
- Some firms develop products jointly.
- Create a workable design and transformation process.
- Research and development.
Designing Operations Processes
- Standardization: Identical, interchangeable components.
- Cheaper than custom designs.
- Modular Design: Self-contained units combined or interchanged.
- Failure means replacing the entire component.
Planning Capacity
- Capacity: Maximum load an organizational unit can carry.
- Unit of measure: worker, machine, department, plant.
- Capacity stated in inputs or outputs.
- Operations managers plan for capacity needs:
- Too low: unmet demand, lost customers.
- Too high: higher operating costs.
Planning Facilities
- Facility location is significant due to high costs.
- Location factors:
- Proximity to market.
- Raw materials, transportation, power, labor.
- Climate, community.
- Taxes, inducements.
Sustainability and Manufacturing
- Sustainability: Long-term well-being of the natural environment.
- Sustainability is important to stakeholders and consumers.
- Green products via green operations are the future.
Managing the Supply Chain
Supply Chain Management
- Integrate all parts of the distribution system to satisfy customers.
- Procurement.
- Logistics:
- Inbound logistics.
- Outbound logistics.
- Third-party logistics.
- Operations are the most visible part of the supply chain.
Procurement
Procurement is buying materials needed by the organization.
- Obtain desired quality at the lowest cost.
- Companies may make components more efficiently.
- Leasing is an option.
- Decisions depend on cost, availability, and supplier reliability.
Managing Inventory
- Inventory: Raw materials, components, completed products.
- Finished-goods inventory.
- Work-in-process inventory.
- Raw materials inventory.
- Inventory control:
- Economic order quantity model.
- Just-in-time inventory management.
- Material-requirements planning.
- Outsourcing: Contracting tasks to independent companies.
- Globalization requires faster, balanced resources.
- Linked with competitive advantage.
- May raise negative public opinion.
- Routing:
- Sequencing operations.
- Sequence depends on product specifications.
- Scheduling:
- Assigning tasks to departments, machines, workers.
- Program Evaluation and Review Technique (PERT):
- Identifies major activities.
- Arranges them in sequence.
- Determines the critical path:
- Longest time from start to finish.
- Estimates time for each event.
Managing Quality
Quality: Meeting customer demands and requirements.
- Determining quality is difficult due to customer perceptions.
- Quality is hard to measure for services.
- Define measurable quality characteristics.
Quality Control
Maintaining established quality standards.
Total Quality Management
Commitment to quality in all areas.
- Benchmarking.
Statistical Process Control
Analyzing production process information to pinpoint quality problems.
Inspection
- Reveals if a product meets standards.
- Finished items determine quality level.
- Work-in-process finds defects for corrections.
Sampling
- Testing a sample to pass a batch.
- Risk of incorrect conclusions.
- Used when tests are destructive.
- Some items need 100% sampling.
Integrating Operations and Supply Chain Management
- Managing partners is important.
- Firms adopt a Global Supplier Code of Conduct.
- Supply chain and procurement managers collaborate.
- Regularly audit suppliers.
Human Relations: Understanding People at Work
Human Relations
- Study of individual and group behavior in organizations.
- Motivating employees to achieve objectives.
Motivation
- Inner drive toward a goal.
- Goal: satisfying a need.
- Need: difference between actual and desired state.
Morale
- Employee’s attitude toward job, employer, colleagues.
- High morale leads to:
- High productivity.
- High returns to stakeholders.
Employee Loyalty
Low morale leads to:
- High absenteeism.
- High employee turnover.
Intrinsic and Extrinsic Rewards
Both contribute to motivation.
Intrinsic Rewards
Personal satisfaction from attaining a goal.
Extrinsic Rewards
Benefits and recognition from someone else.
Retaining Good Employees
- Offer training and mentoring.
- Create a positive culture.
- Build credibility through communication.
- Blend compensation, benefits, recognition.
- Encourage referrals, internal recruiting.
- Give coaching and feedback.
- Provide growth opportunities.
- Create work/life balance.
- Foster trust in leadership.
- Make employees feel valued.
Historical Perspectives on Employee Motivation
Classical Theory of Motivation
Money is the sole motivator.
Time and motion studies:
- Frederick W. Taylor, Frank and Lillian Gilbreth.
- Analyzed tasks to improve productivity.
- Applied scientific principles to management.
Taylor’s ideas still in practice:
- Financial incentives for productivity.
Theories of Employee Motivation
Maslow’s Hierarchy of Needs
- Physiological needs.
- Security needs.
- Social needs.
- Esteem needs.
- Self-actualization needs.
McGregor’s Theory X
Traditional view of management:
- People dislike work.
- Workers must be coerced.
- Workers avoid responsibility.
McGregor’s Theory Y
Humanistic view of management:
- Work is natural.
- People exercise self-direction.
- Commitment brings personal reward.
- People accept responsibility.
- Organizations underutilize employee potential.
Theory Z
- Physiological needs.
- Security needs.
- Social needs.
- Esteem needs.
- Self-actualization needs.
Equity Theory
- Contribution depends on fairness of rewards.
- Equity is subjective.
- Inequity may lead to unethical behavior.
Expectancy Theory
- Motivation depends on wanting something and the likelihood of getting it.
Goal-Setting Theory
- Impact of setting goals on performance.
- Management by objectives (MBO).
Strategies for Motivating Employees
Behavior Modification
- Changing behavior by relating consequences to behavior.
Reinforcement Theory
- Rewarded behavior is repeated.
- Punished behavior is eliminated.
- Rewarding is more effective.
Job Design
- Managers improve motivation through job design.
- Job rotation.
- Job enlargement.
- Job enrichment.
Benefits of Job Rotation
- Exposure to diverse viewpoints.
- Motivating lifelong learning.
- Preparing for leadership.
- Building skills.
- Supporting recruitment.
- Boosting productivity.
- Retaining employees.
Flexible Scheduling Strategies
- Flextime.
- Compressed workweek.
- Job sharing.
- Part-time work.
- Remote work.
Importance of Motivational Strategies
- Fosters loyalty.
- Boosts productivity.
- Influences pay, promotion, job design, training.
- Employees are motivated by:
- Relationships with supervisors.
- Their jobs.
- Organization characteristics.
Human Resource Management: Building a Strong Workforce
Human Resource Management (HRM)
- Activities determining human resource needs.
- Acquiring, training, compensating people.
- Called personnel management.
- Workforce is diverse.
- Maximize satisfaction while meeting objectives.
Recruiting and Selecting New Employees
Recruiting
- Forming a pool of qualified applicants.
- Internal sources.
- External sources.
- Headhunters for managerial positions.
Selection
- Collecting information to make hiring decisions.
- Application.
- Interview.
- Testing.
- Reference checking.
Top 10 Interview Questions
- Tell me about yourself.
- What are your weaknesses?
- What are your strengths?
- Where do you see yourself in 5 years?
- Why should I hire you?
- How did you learn about the opening?
- Why do you want the job?
- What is your biggest achievement?
- Tell me about a time a coworker got angry.
- Describe your dream job.
Top 10 Résumé Lies
- College attended.
- Language fluency.
- Academic degree.
- Major.
- GPA.
- Work history.
- Awards.
- Minor.
- Projects.
- Job title.
Legal Issues in Recruiting and Selecting
- Legal constraints in recruitment and selection.
- Charter of Rights and Freedoms:
- Equal treatment under the law.
- Canadian Human Rights Act:
- Equal opportunities for employment.
- Employment Equity Act.
Developing the Workforce
Orientation
- Familiarizes new employees with the company.
- Building tour.
- Introductions.
- Manuals and policies.
- Socializing into the company culture.
Training and Development
- Training:
- On-the-job training.
- Classroom training.
- Development.
Assessing Performance
- Difficult task for managers.
- Crucial because it:
- Gives feedback.
- Determines compensation.
- Generates information about training.
- Appraisals may be objective or subjective.
- Objective appraisals are quantifiable.
- Subjective appraisal is the ranking system.
- 360-degree feedback system.
- Discuss results with employees.
Turnover
Employees quit or are fired and must be replaced.
Promotion
Advancement to a higher-level job.
Transfer
Move to another job at the same level.
Separations
- Employees resign, retire, are terminated, or laid off.
- Employees fired fairly, for just cause only.
- Problems documented in work records.
- Minimize losses due to separations.
- Recruiting and training is expensive.
- Strategies to reduce turnover.
Compensating the Workforce
Wage/Salary Survey
- Pay and benefits are a substantial expense.
- Compensation determined through a wage/salary survey.
- Tells how much comparable firms are paying.
Financial Compensation
- Wages.
- Commission.
- Salary.
- Bonuses.
- Profit sharing.
Benefits
- Nonfinancial compensation.
- CPP, Worker’s Compensation, and EI.
- Health and dental plans.
- Fringe benefits.
- Soft benefits.
- Cafeteria benefit plans.
Managing Unionized Employees
Labor Unions
- Employee organizations for better pay and conditions.
- Canada has a 28.8 percent unionization rate.
- Union growth has slowed.
- HRM dictated by union contracts.
Collective Bargaining
Negotiation between management and unions.
Labor Contract
Formal document between union and management.
- Cost-of-living escalator (COLA) clause.
- Givebacks.
Resolving Disputes
Labor tactics:
- Picketing.
- Strikes.
- Boycotts.
Management tactics:
- Lockout.
- Strikebreakers.
Outside Resolution
- Conciliation.
- Mediation.
- Arbitration:
- Compulsory arbitration.
The Importance of Workforce Diversity
Diversity
Participation of different ages, genders, races, ethnicities, nationalities, and abilities.
Characteristics of Diversity
- Primary characteristics:
- Inborn and unchangeable.
- Secondary characteristics:
- Can be changed.
Why Is Diversity Important?
- Canadian workforce is diverse.
- Improve HRM programs to recruit diverse employees.
- Companies that value diverse employees experience less conflict.
- Diversity impacts financial performance.
Employment Equity
The Benefits of Workforce Diversity
- More productive use of human resources.
- Reduced conflict.
- More productive relationships.
- Increased commitment.
- Increased innovation.
- Increased ability to serve diverse customers.
The Benefits of Workforce Diversity
- More productive use of human resources.
- Reduced conflict.
- More productive relationships.
- Increased commitment.
- Increased innovation.
- Increased ability to serve diverse customers.