Workplace Safety and Occupational Health Hazards

Occupational Safety and Health (OSH) Definition

The promotion and maintenance of the highest degree of physical, mental, and social well-being of workers in all occupations by preventing injuries, controlling risks, and the adaptation of work to people, and people to their jobs.

Occupational Hazards by Industry

  • Mining: Risks from mine collapses, explosions, and power equipment; and inhaling coal dust, diesel fumes, and chemical exposure.
  • Construction: Falls; exposures to paint and building material.
  • Agriculture: Tractor accidents and other farm machinery, livestock, building structures, falls, bodies of water, exposure to pesticides, VOCs, noxious gases, airborne irritants, noise, vibration, zoonotic infectious diseases, and stress.
  • Oil and Gas: Explosion, hazardous fume exposure.

Common Occupational Health Disorders

  • Disorders of reproduction: Sterility, testicular and breast cancer.
  • Neurotoxic disorders: Chronic solvent encephalopathy, neurobehavioral dysfunction.
  • Psychological disorders: Stress-related hypertension, CVD, immune dysfunction, asthma.
  • Noise-induced hearing loss.
  • Dermatological conditions: Contact dermatitis.
  • Infectious diseases: AIDS, Hepatitis B, tuberculosis, Ebola virus.
  • Symptoms-defined disorders: Multiple chemical sensitivity, sick building syndrome.
  • Occupational lung diseases: Asbestosis, worker’s pneumoconiosis, occupational asthma, byssinosis.
  • Musculoskeletal disorders: Carpal tunnel syndrome, repetitive strain injury, or cumulative trauma disorder.
  • Occupational cancer: Skin cancer, lung cancer, mesothelioma, bone marrow, bladder cancer.
  • Acute injuries: Cuts, burns, etc.
  • Cardiovascular diseases: Coronary vasoconstriction, hypertension.

Occupational Safety and Health Team

  • Industrial Hygienist

    Assesses and recommends methodology for controlling environmental hazards and toxic substances such as dust, gases, vapors, and fumes; physical agents such as excessive noise, heat, and radiation; biological hazards, such as blood-borne pathogens; and other job-related stresses.

  • Safety Engineer

    Identifies and appraises accident and loss-producing conditions and practices and evaluates the severity of the accident problems. Develops accident prevention and loss control methods, procedures, and programs.

  • Occupational Health Nurse

    Care of illnesses and injuries occurring at the workplace.

  • Occupational Physician

    Performs pre-employment physicals on prospective employees. Supervises drug screening. Determines the presence and extent of worker’s disability for the company and various government agencies.

  • Industrial Health Educator

    Educates workers and the public in the prevention of occupational diseases. Counsels workers.

Challenges for Occupational Safety and Health

  • Deteriorating employment relationships.
  • Changes in demographics of the workforce.
  • Emerging occupational health risks and the need to assess and manage these risks.
  • Sustainability and the environment.
  • Aging working populations.
  • Special problems of vulnerable and underserved groups (e.g., chronically ill and handicapped), including migrants and the unemployed.
  • Injury prevention and compensation.
  • Governing occupational health and safety systems globally.

Toxicity of Common Substances

  • Toxic to the Pulmonary System: SOx, NOx, Cl, NH3.
  • Toxic to the Digestive System: HCN.
  • Toxic to the Blood and Cardiovascular System: CO.
  • Solvents: Cause toxicity to the liver, central nervous system (CNS), upper respiratory system, leukemia (C6H6, CCl4, C2S).
  • Metals:
    • Lead: Causes damage to the CNS, kidneys, bones, and cardiovascular system.
    • Mercury: Affects the CNS.
    • Nickel: Sensitizer, causes nasal and lung cancers.
    • Chromium: Allergy, lung cancer, birth defects.
    • Arsenic: Causes skin, stomach, kidney cancers, leukemia, and lymphoma.
  • Silica: Silicosis, a disabling lung disease; chronic bronchitis; lung cancer.
  • Kidney disease: Nephritis and end-stage renal disease.
  • Ulcers: Acids, burns, trauma and can occur on mucous membranes and the skin (cement, clay, and chromium).
  • Urticaria: Cobalt chloride, benzoic acid, butylhydroxyanisol (BHA), methanol.
  • Acneiform dermatoses: Polyhalogenated naphthalenes, biphenyls, dibenzofurans, herbicides such as polychlorophenol and dichloroaniline.

Classes of Controlled Products

A – Compressed Gas; B – Flammable/Combustible material; C – Oxidizing; D – Poisonous/infectious; E – Corrosive; F – Dangerously Reactive.

Material Safety Data Sheets (MSDS)

MSDS should include:

  • Identification of the chemical.
  • Physical and chemical characteristics of the hazardous chemical.
  • Known acute and chronic health effects and related health information.
  • Exposure limits.
  • If the chemical is considered to be a carcinogen.
  • Precautionary measures.
  • Emergency and first aid procedures.
  • The manufacturer’s identification.

Employer Responsibilities for Chemical Safety

  • Develop and implement a written Chemical Safety Plan (CSP).
  • Inventory all hazardous materials and acquire all necessary Material Safety Data Sheets (MSDSs).
  • Identify hazards by labeling chemicals using MSDSs.
  • Train employees on physical and health hazards and protective measures.
  • Provide medical monitoring for employees.

Hazardous Chemical Classifications

  • Carcinogen: Causes cancer or is suspected to cause cancer.
  • Toxic Agent: Poisonous, causes acute or chronic effects.
  • Reproductive toxin (teratogen): Could have a harmful effect on the male or female reproductive system or on a developing fetus.
  • Irritant: Can cause inflammation of the skin or eyes.
  • Corrosive: Causes irreversible damage to living tissue.
  • Sensitizer: Causes an exposed person to develop allergies to the substance.
  • Target organ-specific agents: Hazardous to specific organs in the body (e.g., lungs, liver, blood, kidneys, nervous system).

Exposure Limits and Other Safety Terms

  • TLV: Threshold Limit Value.
  • TWA: Time-Weighted Average.
  • STEL: Short-Term Exposure Limit, maximum concentration to which a worker can be exposed for 15 minutes without any adverse health effects.
  • TLV-C: TLV-Ceiling (maximum limit).
  • OELs: Occupational Exposure Limits.
  • PEL: Permissible Exposure Limit, maximum permissible concentration of a toxic substance to which exposure of a person will have no adverse effect on health for working 8 hours per day.
  • IDLH: Immediately Dangerous to Life and Health.
  • LEL: Lower Explosive Limit.
  • UEL: Upper Explosive Limit.

Flammable, Combustible, and Reactive Materials

  • Flammable: Catches fire easily and burns rapidly.
  • Combustible: Burns under most conditions.
  • Explosive: Explodes or detonates, releasing hot gases.
  • Oxidizer: Yields oxygen to enhance combustion, may cause ignition of combustibles with no external source.
  • Organic peroxide: Uniquely hazardous, potentially explosive.
  • Unstable: Tends to decompose during normal handling and storage.
  • Water reactive: Reacts with water to release flammable gas, causes fire, or presents a health hazard.

Flammable Liquid Storage

Corrosive Chemical Storage

Reactive Chemical Storage

Oxidizer, Water reactive, Pyrophoric.

Safety Signs

Safe, Warning, Mandatory, Prohibition.

Shipping Labels

Must contain:

  • Basic description of the material.
  • Name and address of the shipper.
  • Company 24-hour hotline.
  • Proper shipping name of the material.
  • Hazard class or division.
  • UN material classification number.
  • Packing group of the material.
  • Basic description: Flammable, explosive, etc.
  • Quantity, volume.
  • Precautions to be taken in the event of an accident.
  • Methods for handling fires, spills, leaks.
  • First aid procedures.

Emergency Action Plan

  • Alarm systems.
  • Evacuation plan.
  • Mechanism for emergency shutdown of the equipment.
  • Procedure to notify emergency response personnel.

Emergency Response Personnel

  • Incident Commander (IC)

    Directs the emergency response actions, a shift supervisor.

  • Hazardous Materials Technicians

    Respond to releases or potential releases for the purpose of stopping the release (more training required).

  • Hazardous Materials Specialist

    Respond with and provide support to hazardous materials technicians (more knowledge on chemicals required).

  • Communication team.
  • Medical assistance team.
  • Decontamination team.
  • Reporting team.
  • Rescue team.